Aluminum honeycomb core panels

By Admin
2026-01-06 2:08

Aluminum honeycomb panels are a type of metal composite sheet developed based on aerospace honeycomb panel technology, belonging to the metal composite panel product series. They are manufactured by bonding high-strength alloy aluminum sheets to an aluminum honeycomb core under high temperature and pressure. Featuring a honeycomb sandwich structure at its core, the facing panels can be selected from materials such as aluminum alloy, copper, stainless steel, or marble. These panels are primarily used in architectural curtain walls, interior decoration, rail transit, and furniture manufacturing.

This product achieves maximum dimensions of 1500×5000mm with a weight of 5-5.5kg/m², offering lightweight properties, high flatness, and compressive strength. Its box-type edge-banding enhances sealing integrity, while modular design facilitates flexible installation and disassembly. Manufacturing integrates pre-roll coating technology, stress-release mold forming, and aerospace-grade honeycomb composite techniques to ensure coating adhesion and machining precision. Functionally, it combines fire resistance, sound insulation, thermal insulation, and corrosion resistance. Surface colors and shapes are customizable, and the eco-friendly materials enable full recyclability.

Overview

This product employs a “honeycomb sandwich” structure: high-strength alloy aluminum sheets with weather-resistant decorative coatings serve as top and bottom layers, bonded to an aluminum honeycomb core through high-temperature, high-pressure composite manufacturing. This product series excels in material selection, advanced manufacturing, and rational construction. It delivers outstanding performance in large dimensions and flatness while offering extensive choices in shape, surface treatment, color, and installation systems. Beyond aluminum alloy, panels can be customized with alternative materials per client requirements, including copper, zinc, stainless steel, pure titanium, fire-resistant panels, Zincor panels, marble, and aluminum-plastic panels.

Product Features

1. Large Panel Size & High Flatness

Without any reinforcement, honeycomb aluminum panels can reach dimensions of 1500*5000mm while maintaining exceptional flatness.

2. Lightweight

Weighing only 5-5.5 kg/m², honeycomb aluminum panels significantly reduce structural load-bearing requirements.

3. High Strength

Withstands intense pressure and shear forces without deformation, meeting wind pressure resistance standards for super high-rise buildings.

4. Customizable

Dimensions, shapes, finishes, and colors can be tailored to client specifications.

5. Easy Installation

Panels can be installed in any sequence, with individual panels removable and replaceable for flexible installation/maintenance and reduced costs.

6. Box-Type Structure

The box-type structure with sealed edges ensures excellent airtightness, enhancing safety and service life.

7. Versatile Applications

Suitable for building curtain walls, column cladding, eaves, roofing, and outdoor ceilings.

Product Series

I. Aluminum Honeycomb Wall Panels

The honeycomb aluminum panel system is based on composite honeycomb panel technology developed for the aerospace industry. This advanced technology enables the production of wall panels that are strong yet lightweight. These panels feature exceptionally flat surfaces and tightly controlled joint widths, allowing architects to design large, straight, and aesthetically pleasing wall surfaces. Beyond specific limitations, honeycomb aluminum panels lack standard dimensions; all panels are custom-manufactured according to design drawings. This production method offers exceptional flexibility in panel size and shape, including curved and folded panels. This adaptability is widely adopted in practice, as such panels can be installed on nearly any framing system with remarkable simplicity. The honeycomb aluminum panel system has evolved into a comprehensive, versatile, and highly competitive wall cladding solution. Its exceptionally practical offerings are suitable for nearly all types of wall design.

II. Aluminum Honeycomb Ceiling Panels

The honeycomb aluminum ceiling system offers architects extensive choices in panel materials, shapes, installation systems, colors, and surface finishes, enabling diverse ceiling expressions and design freedom. Equipped with an advanced honeycomb aluminum panel production line integrating America’s most advanced ABB frequency converters and Siemens PLC fully automated control systems, it achieves electromechanical integration, representing China’s most highly automated continuous hot-press composite production line. Through refined processes and stringent quality control, the composite panels achieve exceptional peel strength and superior physical properties, fully comparable to global counterparts. Lightweight, resilient, and high-strength, honeycomb aluminum panels offer excellent sound and thermal insulation, making them ideal for large-scale ceiling projects. Their versatile installation methods support heavy-duty ceiling designs and allow for walkable maintenance access.

III. Aluminum Honeycomb Panel Cabinets

Definition and Core Characteristics

Honeycomb aluminum panel cabinet bodies are constructed by sandwiching a honeycomb-shaped aluminum core (resembling a beehive structure) between two layers of high-strength aluminum alloy panels. Formed through high-temperature, high-pressure composite processes, these cabinet bodies utilize aerospace-grade honeycomb aluminum panels. They are lightweight, high-strength, and corrosion-resistant, widely applied in humid environments such as bathrooms and balconies.